Method + sequencing
Required wherever existing load-bearing masonry is removed for new opening (door, window, knock-through, beam installation). Sequence: (1) Survey + design — structural engineer specifies needle size + spacing + prop locations + load capacity required. (2) Cut horizontal pocket through wall at level above future permanent beam (typically 300–600mm above) — masonry chiselled or chased. (3) Insert needle (typically 100×100×100 or 152×152×23 UC short section) through pocket extending 600–1000mm beyond wall each side. (4) Position acrow prop or Mabey shore tube beneath each end of needle bearing onto floor (usually with timber sole plate + wedge spreading load). (5) Wind prop tight transferring masonry weight from wall to needle to props. (6) Cut + remove masonry below needle to create opening. (7) Position + bed permanent beam onto padstones at correct level (typically 50mm below needle). (8) Pack out + grout space between beam top + remaining masonry (typically slate packers + mortar). (9) Wait 24–48 hours for grout cure + masonry mortar reset. (10) Carefully release prop pressure transferring load from needle to permanent beam. (11) Remove needles + repair pockets.
Spacing + load
Engineer specifies needle spacing based on masonry self-weight + floor/roof load above. Typical: needles at 1.2–1.8m centres for single-storey wall above opening; 0.8–1.2m centres for double-storey wall above; 0.6–0.9m centres where significant point loads (column or beam landing above). Standard acrow prop (Acrow Mk II): SWL 2.5 tonnes at full extension, 5 tonnes at 1.2m extension. Mabey 'Strong Boy' (one-piece needle + prop assembly): SWL 3.0 tonnes per needle. Heavy loads (multi-storey above, RC slab): Mabey Quickshore or RMD Slimshore propping systems — SWL 10–30 tonnes per leg. Floor support beneath props: timber sole plate (225×75 minimum) spreading load to 2+ floor joists; suspended timber floors may need additional propping from below to avoid joist failure.
Design + responsibility
Construction (Design + Management) Regs 2015 + Building Safety Act 2022: temporary works require designer + competent supervision. Project >£1m or HRB: appoint dedicated Temporary Works Coordinator (TWC) — typically qualified under CITB scheme. Smaller domestic project: structural engineer signs off temporary works as part of permanent design + competent main contractor implements. Design check: TWC or independent engineer verifies prop sizing + load path adequacy. Risk assessment + method statement mandatory. Common failures: undersized props (acrow at full extension SWL drops dramatically — check engineer's chart), missing sole plate (point-load punctures suspended timber floor), inadequate pocket bearing (needle bears on lime mortar joints not brick — needle slips), removal of props too early (mortar not cured — beam crashes onto opening). Cost typical 2m opening: 2 needles + 4 props + sole plates + 4 hours labour + engineer design = £450–£1,250 incl. design fee allocation.
