Material cost and specification
Standard 20mm vitrified porcelain: £45–£75/m² supply for budget ranges (Topps Tiles, large-format Italian imports); £55–£95/m² for mid-market (Bradstone, Marshalls Symphony, Stonemarket Avant-Garde); £75–£140/m² for premium (London Stone, Stone & Ceramic Warehouse, bespoke imports). Tile sizes: 600×600mm standard; 900×600mm popular; 1200×600mm and 1200×1200mm increasingly common for contemporary minimal-joint schemes; 600×300mm plank format for path or contrast detailing. Finishes: matt (most common, anti-slip), polished (only for sheltered terraces), structured/textured (highest slip resistance, recommended for steps and pool surrounds). Slip rating R11 minimum exterior; R10 acceptable internal-only or covered terrace. Frost resistance, water absorption <0.5% and breaking strength critical for UK exterior use — verify EN 14411 compliance. 2cm porcelain dimensionally stable, freeze-thaw resistant, virtually maintenance-free vs natural stone.
Sub-base and installation specification
Correct sub-base is the difference between 30-year and 3-year paving. Specification: excavate to 250–300mm below finished level; compact subgrade; lay 150–200mm MOT Type 1 in two layers fully compacted with plate compactor (whacker plate insufficient); 30mm sharp sand or grano dust bedding course; SBR slurry primer on tile back; bed on 4:1 sharp sand and cement mortar 30–40mm thick (full bed — not five-spot/dot-dab which fails freeze-thaw); 5–8mm joints; brush in cementitious jointing compound (Romex, NCC Streetscape, Geofix). Fall: 1:80 minimum away from house; 1:60 ideal. Avoid: laying directly on existing patio (no proper sub-base), spot-bedding (water ingress and rocking tiles), narrow joints under 4mm (jointing fails). Install rate: experienced 2-person crew lays 12–25m²/day depending on cut complexity and access. Cut tiles: wet-cut diamond bladed saw on-site; budget 5–12% wastage for site cuts.
Indoor-outdoor flow and level thresholds
Popular London spec: continuous porcelain from kitchen-diner across bifold/slider threshold to terrace — single visual surface inside and out. Specification considerations. (1) Indoor porcelain typically 10mm thick, exterior 20mm — same colour/format both sides means specifying 10mm indoor + 20mm exterior in matching range; many manufacturers offer matched indoor/outdoor pairings. (2) Slip rating: indoor R10 acceptable; exterior must be R11. (3) Threshold detail: aluminium threshold bar or expansion strip at door line; flush threshold ideal but requires careful coordination of substrate levels (10mm tile + 20mm adhesive = 30mm internal stack; 20mm tile + 40mm mortar = 60mm exterior stack — different finished thicknesses must coordinate at threshold). (4) Drainage at threshold: linear drainage channel immediately outside door line capturing run-off; channel 100–150mm wide × 60mm deep. (5) Build-up tolerance: bifolds/sliders need 5–10mm tolerance below threshold; coordinate with door installer. Cost premium for indoor-outdoor matched scheme: £15–£35/m² over single-grade specification due to material matching and threshold detailing.
Maintenance and lifespan
Porcelain advantage: virtually zero maintenance. Annual jet wash and re-application of jointing compound every 7–12 years. No sealing required (unlike natural stone). Stain resistance: red wine, oil, grease wipe off (impermeable surface). Algae growth in shaded areas: light jet wash spring and autumn. Joint compound failures: most common 8–15 year issue; replace jointing without removing tiles. Lifespan: 30–50 years easily for tiles themselves (porcelain factory-fired at 1200°C — extreme durability); typical failure mode is sub-base settlement or jointing failure, not the tile. Compared to natural stone (10–25 year refresh cycle with re-sealing), porcelain offers significantly lower lifetime cost despite slightly higher upfront. Compared to softwood decking (5–8 year replacement) or composite decking (15–20 year), porcelain is the long-life choice.
