FD30S vs FD60S specification
FD30S: 30-minute fire resistance + smoke seal. Standard for flat entrance doors + protected stair doors in 2–4 storey blocks. FD60S: 60-minute fire resistance. Required for flat entrance doors in HRBs (since BSA 2022 implementation) + buildings 18m+ + buildings with protected lobbies. Construction: 44mm thick solid timber core or engineered fire-rated core (e.g. Tubeboard, Halspan), facing veneer or paint-grade, lipped edges, mortice lock + cylinder hardware fire-rated. Self-closer mandatory (Briton 2003 / Dorma TS83 / Geze TS5000 — overhead arm or concealed). Intumescent seal (Mann McGowan, Lorient) in groove all 4 edges; smoke seal (brush + sweep) at threshold + perimeter. Cold smoke threshold: drop-down seal or rebated threshold.
Third-party certification + golden thread evidence
Mandatory third-party certification: every fire door installed must have certification label (BM Trada Q-Mark, BWF-CERTIFIRE, Warringtonfire) fixed to door edge — visible permanently. Certification covers: door leaf + frame + intumescent seal + ironmongery as tested assembly. Substitution of components (e.g. swapping out tested cylinder for cheaper one) invalidates certification. Installer must be FIRAS or equivalent certified. Certificate retained in flat + building golden thread. Increasingly enforced by building control + insurance assessors post-Grenfell — uncertified fire doors increasingly grounds for insurance cover refusal.
Heritage + listed building solutions
Conservation areas + Grade II listed buildings frequently want original/period panelled entrance doors retained. Solutions: (1) retain + upgrade — fire-resistant intumescent paint (Envirograf, Nullifire) to inside face + intumescent seals retrofit into edges + new fire-rated cylinder + close-fitting self-closer; achieves FD30S-equivalent at £950–£1,650 + LBC. (2) bespoke replica fire door — new FD30S/FD60S door faced with period-style panels + mouldings; £1,650–£2,850. Builderr's Barbican Estate (Grade II) case study retained original ash-veneer flat doors with intumescent retrofit upgrade — accepted by Building Control + Accountable Person.
