FD30S baseline requirement
Fire Safety Order 2005 (Regulatory Reform Order) + Building Regulations Approved Document B require flat entrance doors in multi-occupancy buildings to provide 30-minute fire resistance + smoke control: FD30S. Tested to BS 476 part 22 or BS EN 1634-1 (integrity + smoke leakage). Specification: 44mm fire-rated door leaf + fire-rated frame (lipped or rebated stop) + 3 hinges minimum (fire-rated grade 13) + mortice lock fire-rated + smoke seal at threshold + intumescent strip in groove all 4 edges + smoke brush seal + self-closer (overhead arm Briton 2003 / Dorma TS83 / Geze TS5000 or concealed Justor JTS). Third-party certification label on door edge mandatory. £450–£1,250 supplied + installed factory-finished.
FD60S for HRBs
Higher Risk Buildings (18m+ or 7+ storeys, BSA 2022): flat front doors FD60S — 60-minute fire resistance + smoke. Same specification principles as FD30S but heavier door leaf (50–54mm), heavier-duty seals, possibly twin-leaf for wider openings. £750–£1,850 supplied + installed. Often retrofitted as building-wide programme by Accountable Person — individual leaseholders may need to allow access + contribute via service charge under Building Safety Act 2022 cost protections (qualifying leaseholders capped contributions).
Heritage + listed building retrofit
Grade II listed + conservation area flats often have original 19th/early-20th century panelled doors that owners want retained. Solutions to achieve FD30S without replacement: (1) intumescent paint (Envirograf E-FFI, Nullifire SC902) to inside face — 30-minute fire resistance achieved on solid timber door 35mm+ thick — £180–£385 supplied + applied; (2) intumescent edge seals retrofit into routed grooves in all 4 edges — £85–£185; (3) replace lock + hinges with fire-rated equivalents — £350–£650; (4) new fire-rated frame + self-closer — £450–£850; (5) Building Control approval based on Fire Engineer assessment report — £450–£950. Total £1,250–£2,850. Listed Building Consent required for any modification to door — usually granted for fire-safety upgrades that retain visual character. Builderr's Barbican (Grade II) project used this approach on 8 original ash-veneer doors — accepted by Building Control + Accountable Person + LBC.
